TOOLS & MATERIALS
The right tools and materials can make all the difference between a frustrating build and a masterpiece. While you can start with just a craft knife, a heat gun, and glue, investing in additional tools—such as a Dremel for sanding and carving or an airbrush for smooth painting—can take your work to the next level. You don’t need everything at once—build your workshop gradually and upgrade as you go! Remember: safety gear is a must!
ESSENTIAL SUPPLIES FOR EVERY
EVA FOAM CRAFTER
EVA FOAM
EVA foam is a dream material for crafters. With the right techniques, EVA foam transforms from simple sheets into stunning, high-quality builds.
- EVA foam sheets - various thicknesses and densities
- Foam Clay – molds into raised details and ornaments
Cutting Tools
Clean cuts are essential for professional-looking foam builds. Sharp blades and the right cutting surface make all the difference.
- Utility Knife/X-Acto Knife – Perfect for precision cutting
- Box Cutter – Great for thicker foam sheets
- Rotary Cutter – Useful for smooth, circular cuts
- Self-Healing Cutting Mat – Protects surfaces and extends blade life
- Metal Ruler & T-Square – Ensures straight, accurate cuts
HEAT TOOLS
Heat is key for shaping and sealing EVA foam, allowing for smooth curves and added durability.
- Heat Gun – Softens foam for bending and shaping.
- Wood Burning Tool/Soldering Iron – Adds engraved details and textures.
Adhesives & Glues
A strong, flexible bond is crucial for foam projects. The right glue ensures your build stays together.
- Contact Cement – Strong, permanent bond for most projects
- Super Glue (Cyanoacrylate) – Great for small details and quick fixes
- Hot Glue – Works in a pinch but can create bulky seams
- Foam Safe Adhesives (Barge, E6000) – Flexible and durable options
Paints & Finishes
EVA foam can be painted in many ways, but some paints work better than others for long-lasting results.
- Acrylic Paints – Versatile and easy to use.
- Spray Paints – Even coverage, but requires sealing first.
- Airbrush Paints – Smooth gradients and professional finishes.
- Rub ‘n Buff – Metallic finish for armor and props.
- Clear Sealers (Matte or Glossy) – Protects paint from wear
Detailing Tools
Adding textures, engravings, and finishing touches brings your project to life.
- Rotary Tool (Dremel) – Smooths edges, engraves patterns.
- Engraving/Soldering Tool – Burns in details like battle damage.
- Sandpaper (Fine & Coarse Grit) – Smooths seams and edges.
Measuring & Marking Tools
Accurate measurements ensure proper fit and clean assembly.
- Tailor’s Measuring Tape – Ideal for curved measurements..
- Metal Ruler/T-Square – Perfect for straight lines and right angles.
- Silver Sharpie pen – For tracing patterns onto foam.
Safety Gear
Working with foam and adhesives can involve fumes, sharp tools, and heat—proper safety gear is essential.
- Respirator/Mask – Protects against fumes and dust.
- Safety Glasses – Shields eyes when sanding or cutting.
- Heat-Resistant Gloves – Prevents burns from heat tools.
- Ventilated Workspace – Essential when using strong adhesives or spray paints.options.
WHERE TO BUY?
Ready to start crafting? You’ll find everything you need—EVA foam, Worbla, adhesives,
paints, and
more—at these go-to sources for cosplay materials:
paints, and
more—at these go-to sources for cosplay materials:
Online Retailers
Check out specialty stores like TNT Cosplay Supply, Cosplay Shop, and SKS Props for high-quality foam, thermoplastics, and tools.
Hardware stores
Many local hardware shops carry essential tools like heat guns, utility knives, and sanding tools.
Art & Craft Stores
Look for paints, brushes, sculpting tools, and detailing supplies at stores like Michaels, Joann, or Hobby Lobby.
Convention Vendors
Some of the best materials and exclusive supplies can be found at conventions where cosplay suppliers set up shop.